{"id":3463,"date":"2022-05-22T21:40:41","date_gmt":"2022-05-22T21:40:41","guid":{"rendered":"https:\/\/sgtgroup.net\/why-textile-raw-material-inspections-reduces-quality-issues\/"},"modified":"2024-05-11T10:05:01","modified_gmt":"2024-05-11T10:05:01","slug":"les-inspections-des-matieres-premieres-reduisent-les-problemes-de-qualite","status":"publish","type":"post","link":"https:\/\/www.sgtgroup.net\/fr\/les-inspections-des-matieres-premieres-reduisent-les-problemes-de-qualite\/","title":{"rendered":"Pourquoi les inspections des mati\u00e8res premi\u00e8res textiles r\u00e9duisent-elles les probl\u00e8mes de qualit\u00e9 ?"},"content":{"rendered":"

Votre marque peut collaborer avec le meilleur fabricant du march\u00e9, mais si vos mati\u00e8res premi\u00e8res ou vos fournitures d'habillage sont de qualit\u00e9 inf\u00e9rieure, vous ne serez pas \u00e0 l'abri de probl\u00e8mes de qualit\u00e9 majeurs lors des \u00e9tapes finales de la production.Cet article de blog explique pourquoi l'une des premi\u00e8res \u00e9tapes critiques de votre processus de fabrication devrait consister \u00e0 s'assurer de la qualit\u00e9 des mati\u00e8res premi\u00e8res qui vous parviennent par le biais d'inspections des mati\u00e8res premi\u00e8res.<\/p>\n

Inspections des mati\u00e8res premi\u00e8res textiles<\/span><\/h2>\n

\"Inspections<\/span><\/p>\n

Dans l'industrie de l'habillement, la qualit\u00e9 du produit fini est directement li\u00e9e \u00e0 la qualit\u00e9 du tissu re\u00e7u en rouleau. M\u00eame si votre fabricant travaille avec des \u00e9quipements de pointe et utilise les meilleures m\u00e9thodes de fabrication, cela ne compensera pas les effets de l'utilisation de mati\u00e8res premi\u00e8res d\u00e9fectueuses, non performantes ou non conformes.<\/p>\n

De nombreuses usines de l'industrie textile connaissent des probl\u00e8mes de qualit\u00e9 de leurs produits finaux en raison de l'inad\u00e9quation des mati\u00e8res premi\u00e8res transmises \u00e0 la cha\u00eene de production. Ce que certains directeurs d'usine ne r\u00e9alisent pas toujours, c'est que ces probl\u00e8mes sont facilement \u00e9vitables. C'est pourquoi la gestion de la qualit\u00e9 des mati\u00e8res premi\u00e8res doit \u00eatre int\u00e9gr\u00e9e dans la phase de d\u00e9veloppement et est cruciale pour \u00e9viter tout probl\u00e8me de qualit\u00e9. <\/span>des probl\u00e8mes de qualit\u00e9 co\u00fbteux<\/span><\/a> en aval de la cha\u00eene. La qualit\u00e9 et la conformit\u00e9 des mati\u00e8res premi\u00e8res sont essentielles pour garantir l'organisation de la cha\u00eene d'approvisionnement et r\u00e9duire les risques potentiels li\u00e9s \u00e0 la qualit\u00e9 au cours de la production. Cela peut se faire par la mise en \u0153uvre de syst\u00e8mes efficaces de gestion de la qualit\u00e9 qui am\u00e9lioreront de mani\u00e8re significative les performances op\u00e9rationnelles, ainsi que <\/span>\u00e9conomiser du temps et de l'argent<\/span><\/a> ce qui permet d'obtenir des produits de meilleure qualit\u00e9 et d'accro\u00eetre la rentabilit\u00e9. La gestion de la qualit\u00e9 au stade du d\u00e9veloppement est l'\u00e9tape la plus cruciale du processus de fabrication. En veillant \u00e0 ce que les bons produits soient fabriqu\u00e9s \u00e0 l'aide de mat\u00e9riaux de haute qualit\u00e9, on peut r\u00e9duire les risques de qualit\u00e9 de 70% !<\/span><\/p>\n

Il existe diff\u00e9rents types d'inspections des mati\u00e8res premi\u00e8res textiles appliqu\u00e9es dans l'industrie de l'habillement :<\/strong><\/p>\n

Le syst\u00e8me en 4 points<\/span><\/h2>\n

Une \u00e9valuation visuelle des d\u00e9fauts est effectu\u00e9e entre 10% – 50%<\/strong> des produits fabriqu\u00e9s o\u00f9 sont test\u00e9s les d\u00e9fauts visibles tels que les taches, les coutures, les variations de couleur incorrectes, les motifs, les tailles, les mauvais alignements, etc. Pour ce faire, il convient de sp\u00e9cifier un syst\u00e8me de classement ainsi que le niveau d'acceptation. Le syst\u00e8me en 4 points est \u00e9galement connu sous le nom d'American Apparel Manufacturers (AAMA).\u00a0<\/span>Il s'agit du syst\u00e8me de classement par points le plus utilis\u00e9 dans l'industrie de l'habillement.<\/p>\n

1, 2, 3 et 4 points de p\u00e9nalit\u00e9 sont attribu\u00e9s \u00e0 chaque produit, dans le sens de la longueur ou de la largeur, en fonction de la taille et de l'importance du d\u00e9faut, sans d\u00e9passer un point de 4 pour une seule erreur. Le syst\u00e8me des 4 points exige que pas moins de 10% du total des rouleaux dans le conteneur d'exp\u00e9dition soient test\u00e9s, en veillant \u00e0 ce qu'au moins un rouleau de chaque couleur soit examin\u00e9. \u00a0<\/span><\/p>\n

Le syst\u00e8me en 4 points attribue les d\u00e9fauts sur la base des crit\u00e8res suivants :<\/strong><\/p>\n

\"Les<\/strong><\/p>\n

Source : Inspection des mati\u00e8res premi\u00e8res de l'habillement<\/a><\/span><\/i><\/p>\n

Les points de p\u00e9nalit\u00e9 sont calcul\u00e9s pour 100 m\u00e8tres carr\u00e9s de tissu et un maximum de 40 points de p\u00e9nalit\u00e9 est g\u00e9n\u00e9ralement accept\u00e9. Aucun point de p\u00e9nalit\u00e9 ne sera attribu\u00e9 aux d\u00e9fauts mineurs et tout d\u00e9faut continu devrait se voir attribuer un maximum de 4 points pour chaque m\u00e8tre ou yard de l'envoi. \u00a0\u00a0<\/span><\/p>\n

La formule pour calculer les points de p\u00e9nalit\u00e9 par 100 m\u00e8tres carr\u00e9s est la suivante : <\/strong><\/p>\n

= (Total des points marqu\u00e9s dans le rouleau * 3600) \/ Largeur du tissu en pouces * Total des m\u00e8tres inspect\u00e9s <\/span><\/p>\n

 <\/p>\n

Tests de conformit\u00e9<\/span><\/h2>\n

Les inspections ont pour but d'examiner la conformit\u00e9 du produit en fonction des dessins, des dimensions, des couleurs, des mati\u00e8res premi\u00e8res, du tissage, du tricotage, de l'ombrage, des tannages, des finitions, de l'enduction, etc. Pour ce faire, le produit fini est compar\u00e9 \u00e0 l'\u00e9chantillon de pr\u00e9production (EPP), \u00e0 d'autres dossiers techniques et aux sp\u00e9cifications du produit que vous avez convenues \u00e0 l'avance avec vos fournisseurs. <\/span><\/p>\n

Inspections suppl\u00e9mentaires des mati\u00e8res premi\u00e8res textiles<\/span><\/h2>\n

Le<\/span> tissu<\/strong> est l'\u00e9l\u00e9ment principal du v\u00eatement. Par cons\u00e9quent, la qualit\u00e9 de la mati\u00e8re doit \u00eatre soigneusement \u00e9valu\u00e9e dans l'usine du vendeur avant que l'achat ne soit effectu\u00e9, et plus particuli\u00e8rement le produit. Le risque de produire des v\u00eatements fabriqu\u00e9s avec des tissus de mauvaise qualit\u00e9 est trop \u00e9lev\u00e9 pour renoncer \u00e0 l'inspection des mati\u00e8res premi\u00e8res. A <\/span>inspection du fil \u00e0 coudre<\/strong> est essentielle, car elle a un impact direct sur la qualit\u00e9 du v\u00eatement. Les fils \u00e0 coudre passent \u00e0 travers les aiguilles \u00e0 des vitesses de 140 \u00e0 165 km par heure, ce qui peut r\u00e9duire consid\u00e9rablement la r\u00e9sistance du fil. Il convient donc de v\u00e9rifier la taille du fil et son aptitude \u00e0 la couture. Pour \u00e9viter tout probl\u00e8me potentiel avec le <\/span>cha\u00eenes\/fermeture \u00e0 glissi\u00e8re<\/strong> du v\u00eatement, les \u00e9l\u00e9ments suivants doivent \u00eatre v\u00e9rifi\u00e9s au pr\u00e9alable, car le v\u00eatement sera totalement impropre au port si la fermeture \u00e0 glissi\u00e8re est d\u00e9fectueuse : dimensions, arr\u00eats, plis, curseur, serrure, marque de fl\u00e8che, couleur uniforme, etc. <\/span><\/p>\n

L'importance des contr\u00f4les des mati\u00e8res premi\u00e8res est ind\u00e9niable. De nombreuses marques font appel \u00e0 des fournisseurs de solutions de gestion de la qualit\u00e9 des textiles, qui sont des experts du secteur et peuvent vous guider tout au long du processus, en garantissant la qualit\u00e9 \u00e0 chaque \u00e9tape. Heureusement, l'externalisation de votre gestion de la qualit\u00e9 <\/span>n'a pas besoin d'\u00eatre co\u00fbteux<\/span><\/a>et il y a <\/span>de nombreux avantages<\/span><\/a> que votre marque conna\u00eetra en le faisant. <\/span><\/p>\n

Avez-vous des questions concernant le contr\u00f4le des mati\u00e8res premi\u00e8res ou l'industrie de l'habillement en g\u00e9n\u00e9ral ? Quelles sont les m\u00e9thodes de contr\u00f4le des mati\u00e8res premi\u00e8res qui ont fonctionn\u00e9 pour vous dans le pass\u00e9 ? <\/span><\/i><\/i><\/p>","protected":false},"excerpt":{"rendered":"

Votre marque peut collaborer avec le meilleur fabricant du march\u00e9, mais si vos mati\u00e8res premi\u00e8res ou vos fournitures d'habillage sont de qualit\u00e9 inf\u00e9rieure, vous ne serez pas \u00e0 l'abri de probl\u00e8mes de qualit\u00e9 majeurs lors des \u00e9tapes finales de la production.<\/p>","protected":false},"author":2,"featured_media":3464,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11],"tags":[],"class_list":["post-3463","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blogs","entry"],"acf":[],"yoast_head":"\nWhy Textile Raw Material Inspections Reduces Quality Issues<\/title>\n<meta name=\"description\" content=\"Discover why ensuring the quality of raw materials through raw material inspections is critical in your manufacturing process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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